Prof. Dr.-Ing. Frederik Zanger

Director Manufacturing and Materials Technology
office hours: to be agreed
room: 119, Geb. 50.36
phone: +49 721 608-42450
fax: +49 721 608-45005
Frederik Zanger ∂does-not-exist.kit edu

Campus Süd

Prof. Dr.-Ing. Frederik Zanger

Short CV:

Prof. Dr.-Ing. Frederik Zanger is an experienced manufacturing engineer with over 15 years in research, specializing in additive manufacturing, machining of metals, simulation of manufacturing processes, and digitalization of process chains. He has established the research group Additive Manufacturing at wbk Institute of Production Science at Karlsruhe Institute of Technology (KIT) and holds the chair for Digitalization of Process Development for Additive Manufacturing since 07/2023. His expertise in additive manufacturing is on powder bed fusion (metals), directed energy deposition (metals), binder jetting (metals) and vat photopolymerization (ceramics) processes.

Areas of research:

Manufacturing and Materials Technology

Additive Manufacturing

Lectures:

Project internship Additive Manufacturing: Development and production of an additive component

Dissertation:

Segmented Chip Formation, Tool Wear, Surface Integrity and Component Characteristics: Numerical Analyses for Optimization of Machining Processes with a Case Study on Machining of Ti-6Al-4V Alloy

Curriculum Vitae

since 07/2023	Professorship for "Digitalization of Process Development for Additive Manufacturing" at Karlsruhe Institute of Technology (KIT)
03/2021	Six Sigma Green Belt
since 03/2020	CIRP Associate Member
10/2019 - 07/2023	KIT-Industry Fellow: Research Group Leader Additive Manufacturing as well as Head of Mechanical Finishing at Edelstahl Rosswag
03/2019	Certificate Academic Leadership – Leading in Science
11/2018	Otto-Kienzle Medallion from the WGP Scientific Society for Production Engineering for outstanding achievements in the field of manufacturing technology
since 01/2017	Coordinator of the Research Priority Area Additive Manufacturing
01/2015 - 12/2016	Coordinator of the Research Priority Area Micro Production
10/2014 - 09/2019	Representative of the scientific staff in the Academic Commission Mechanical Engineering
10/2014 - 04/2018	Representative of the scientific staff in the examination board mechanical engineering
since 04/2014	(Alumni-)Member of KIT Young Investigator Network (YIN) of KIT
08/2013 - 07/2019	CIRP Research Affiliate
05/2013 – 04/2019	Program for young scientists (DFG-Nachwuchsakademie), Project: Complementary Machining (Komplementärzerspanung) - Simulation-supported analysis of a surface hardening process integrated into the machining process for the targeted generation of nanocrystalline surface layers
07/2013	Dr.-Ing. Willy-Höfler-PhD-Award for the best PhD with focus on manufacturing, measurement or control
01/2013 - 07/2019	Lecturer at DHBW Karlsruhe
12/2012 - 09/2017	Managing Director of the Graduate School 1483
11/2012 - 10/2019	Chief Engineer Manufacturing and Materials Technology at wbk with the Teams Precision Machining, Gear Manufacturing and Additive Manufacturing
02.11.2012	PhD: „Segmentspanbildung, Werkzeugverschleiß, Randschichtzustand und Bauteileigenschaften: Numerische Analysen zur Optimierung des Zerspanungsprozesses am Beispiel von Ti-6Al-4V“ (Segmented Chip Formation, Tool Wear, Surface Integrity and Component Characteristics: Numerical Analyses for Optimization of Machining Processes at the Example of Ti-6Al-4V)
01/2012 - 10/2012	Group Leader Manufacturing and Materials Technology at wbk
10/2011	Acquisition of the Baden-Württemberg Certificate of Higher Education Didactics
since 02/2009	Coordinator of the Research Priority Areas Virtual Production (6 years), Micro Production (2 years) und Additive Manufacturing (since 01/2017)
10/2007 – 11/2012	Research Associate at the wbk - Institute of Production Science (group: Manufacturing and Materials Technology) of the Karlsruhe Institute of Technology (KIT)
06/2007	Diploma Thesis at the wbk - Institute of Production Science, Topic: „Mathematical Modeling of the heat input at milling EN-GJL-260 Cr“
2002 – 2007	Study of Engineering Pedagogics (field of study: Mechanical Engineering and Mathematics) at the University of Karlsruhe (TH)

Publications

Finite Element Simulation of the process combination Hammering Turning
Schwalm, J.; Mann, F.; González, G.; Zanger, F.; Schulze, V.
2023. 19th CIRP Conference on Modeling of Machining Operations Hrsg.: Schulze, Volker; Biermann, Dirk, 117, 110–115. doi:10.1016/j.procir.2023.03.020

Influence of particle size distribution on surface roughness in powder bed fusion - A contribution to increase resource efficiency
Fischmann, P.; Schrauth, F.; Zanger, F., (2)
2023. CIRP Annals. doi:10.1016/j.cirp.2023.04.018

Enhanced chip analysis with computed tomography for estimation of chip segmentation frequency
Diaz Ocampo, D.; Koch, J.; González, G.; Zanger, F.; Heizmann, M.
2023. Production Engineering. doi:10.1007/s11740-023-01200-y

Enhancing the prediction quality of mechanical properties for powder bed fusion with laser beam by dynamic observation of flying particles
Nagato, K.; Ozawa, T.; Neuenfeldt, M.; Zanger, F.; Zhao, M.; Schulze, V.
2023. Materials and Design, 227, Art.-Nr.: 111696. doi:10.1016/j.matdes.2023.111696

Stainless Steels for Plastic Mold Frames Featuring Enhanced Machinability
Niederhofer, P.; Henke, L.; Frie, D.; Neuenfeldt, M.; Zanger, F.
2023. steel research international, Art.-Nr.: 2200754. doi:10.1002/srin.202200754

Additive Fertigung: Herstellung optimierter Schlicker für die badbasierte Photopolymerisation (VPP-LED) : Technical Note / Application Note
Schulze, V.; Zanger, F.; Schubert, J.
2022

Influence of Hybrid-Additive Interfaces Manufactured by Laser Powder Bed Fusion on the Surface Topography after Machining of Ti-6Al-4V
Fischmann, P.; Schulze, V.; Zanger, F.
2022. 22nd Machining Innovations Conference for Aerospace Industry 2022 (MIC 2022), November 30th and December 1st 2022, Hannover, Germany, 88–93, SSRN. doi:10.2139/ssrn.4259263

Thermomechanical multiscale PBF-LB-process simulation of macroscopic structures to predict part distortion recoater collisions
Drechsel, K.; Frey, M.; Schulze, V.; Zanger, F.
2022. M. Liewald, A. Verl, T. Bauernhansl & H.-C. Möhring (Eds.), Production at the Leading Edge of Technology Hrsg.: Liewald, Matthias; Verl, Alexander; Bauernhansl, Thomas; Möhring, Hans-Christian. Proceedings of the 12th Congress of the German Academic Association for Production Technology (WGP) Stuttgart, Deutschland, 12.10.2022–13.10.2022, 366–375, Springer. doi:10.1007/978-3-031-18318-8_38

Concept Development and Validation of Manufacturing Processes for Integrating Current-Carrying Conductors in Ceramic Substrates
Schubert, J.; Rosen, M.; Zanger, F.
2022. B.-A. Behrens, A. Brosius, W.-G. Drossel, W. Hintze, S. Ihlenfeldt & P. Nyhuis (Eds.), Production at the Leading Edge of Technology : Proceedings of the 11th Congress of the German Academic Association for Production Technology (WGP), Dresden, September 2021. Ed. by Bernd-Arno Behrens, Alexander Brosius, Welf-Guntram Drossel, Wolfgang Hintze, Steffen Ihlenfeldt, Peter Nyhuis, 339–348, Springer International Publishing. doi:10.1007/978-3-030-78424-9_38

Additive Fertigung von keramischen Mikrostrukturen – Anforderungen, Prozess- und CAD-Designrichtlinien für Rillenkeramiken mit Mikrostrukturen im Einsatzgebiet der Grundlagenforschung in der Atomphysik
Rosen, M.; Klaiber, M.; Schubert, J.; Schulze, V.; Zanger, F.
2022. Zeitschrift für wirtschaftlichen Fabrikbetrieb (ZWF), 2022 (7-8), 461–466. doi:10.1515/zwf-2022-1095

Einfluss der Oberflächenbearbeitung, Prozessstellgrößen und Wärmebehandlung auf das mechanische Verhalten von hybriden Aluminiumbauteilen
Drechsel, K.; Schulze, V.; Zanger, F.
2022. Additive Fertigung : Werkstoffe - Prozesse - Wärmebehandlung = Additive Manufacturing : Materials – Processes - Heat Treatment (AWT 2022), Bremen, 29.-30. Juni 2022, 151–160, Arbeitsgemeinschaft Wärmebehandlung und Werkstofftechnik e. V

Analysis of chip segmentation frequencies in turning Ti-6Al-4V for the prediction of residual stresses
Pachnek, F.; González, G.; Diaz Ocampo, D.; Heizmann, M.; Zanger, F.
2022. Procedia CIRP, 108, 188–193. doi:10.1016/j.procir.2022.03.033

Main time-parallel mechanical surface treatment and surface texturing during machining
Schwalm, J.; Mann, F.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2022. Procedia CIRP, 108, 240–245. doi:10.1016/j.procir.2022.03.042

Wear detection during longitudinal turning with AE [Erkennung von Werkzeugverschleiß beim Außenlängsdrehen mittels akustischer Emissionen Verschleißerkennung beim Außenlängsdrehen mit AE]
Diaz Ocampo, D.; Heizmann, M.; Pachnek, F.; Kübler-Tesch, C.; Zanger, F.
2022. wt Werkstattstechnik online, 112 (11-12), 779–782. doi:10.37544/1436-4980-2022-11-12-53

Manufacturing Hybrid Ceramic Components by Combining CIM and VPP
Schubert, J.; End, Y.; Rosen, M.; Zanger, F.; Schulze, V.
2022. 5th International Conference on Hybrid Materials and Structures (2022), Leoben, Austria, July 20–22, 2022

Hämmerndes Drehen: Hauptzeitparallele Zerspanung und mechanische Oberflächentexturierung
Schwalm, J.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2022. wt Werkstattstechnik online, 2022 (1), 22–27. doi:10.37544/1436-4980-2022-01-02-26

Exploring the Applicability of Sinterjoining to Combine Additively Manufactured Ceramic Components
Schubert, J.; End, Y.; Schulze, V.; Zanger, F.
2022. Procedia CIRP, 10th CIRP Global Web Conference – Material Aspects of Manufacturing Processes, 115, 18–23. doi:10.1016/j.procir.2022.10.043

Influence of initial powder layer thickness and focus deviation on the properties of hybrid manufactured parts by Laser Powder Bed Fusion
Lubkowitz, V.; Fischmann, P.; Schulze, V.; Zanger, F.
2022. 12TH CIRP CONFERENCE ON PHOTONIC TECHNOLOGIES (LANE 2022), 111, 87–91. doi:10.1016/j.procir.2022.08.136

Process Combination of VPP-LED and Vacuum Die Casting for Producing Complex Ceramic 3D-MID
Schubert, J.; Weisser, P.; Rosen, M.; Zanger, F.; Schulze, V.
2022. Chemie-Ingenieur-Technik, 94 (7), 967–974. doi:10.1002/cite.202100208

Hämmerndes Drehen : Hauptzeitparallele Zerspanung und mechanische Oberflächentexturierung = Hammering turning – main time parallel cutting and mechanical surface texturing
Schwalm, J.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2022. WT Werkstattstechnik, 112 (1-2), 22–27. doi:10.37544/1436-4980-2021-1-2-26

Enhancement of Groove Turning Performance by Additively Manufactured Tool Holders with Internal Cooling Channels and Combined Cooling Strategies
Lubkowitz, V.; Reothia, N.; Zanger, F.
2021. New production technologies in aerospace industry : proceedings 2021 : MIC2021, 21st Machining Innovations Conference for Aerospace Industry :Hanover, December 1st and 2nd 2021. Ed.: Berend Denkena, 50–55, TEWISS Verlag. doi:10.2139/ssrn.3922719

Influence of lpbf process parameters on milling of a maraging tool steel
Neuenfeldt, M.; Zanger, F.; Schulze, V.
2021. MM Science Journal, 2021 (November), 5030–5037. doi:10.17973/MMSJ.2021_11_2021148

Schätzung der Segmentspanbildungsfrequenz mithilfe von Körperschallsignalen
Diaz Ocampo, D.; Gonzalez, G.; Zanger, F.; Heizmann, M.
2021. Technisches Messen, 88 (S1), S37–S41. doi:10.1515/teme-2021-0059

Efficient Qualification Strategy of New Steel Alloys for Laser Powder Bed Fusion
Graf, G.; Neuenfeldt, M.; Müller, T.; Fischer-Bühner, J.; Beckers, D.; Donisi, S.; Zanger, F.; Schulze, V.
2021. Advanced Materials Research, 2021 (1161), 27–36. doi:https://doi.org/10.4028/www.scientific.net/AMR.1161.27

Chip segmentation frequency based strategy for tool condition monitoring during turning of Ti-6Al-4V
González, G.; Schwär, D.; Segebade, E.; Heizmann, M.; Zanger, F.
2021. 18th CIRP Conference on Modeling of Machining Operations (CMMO), Ljubljana, Slovenia, June 15-17, 2021. Ed.: E. Govekar, 276–280, Elsevier. doi:10.1016/j.procir.2021.09.047

Pbf-lb process-induced regular cavities for lightweight alsi10mg structures
Lubkowitz, V.; Alber, J.; Zanger, F.
2021. Materials, 14 (21), 6665. doi:10.3390/ma14216665

Dual-Laser PBF-LB Processing of a High-Performance Maraging Tool Steel FeNiCoMoVTiAl
Graf, G.; Nouri, N.; Dietrich, S.; Zanger, F.; Schulze, V.
2021. Materials, 14 (15), Art.-Nr.: 4251. doi:10.3390/ma14154251

Komplementärzerspanung – Zerspanung und mechanische Oberflächenbehandlung in einer Aufspannung : Hybride Zerspanungsprozesse = Complementary Machining – machining and mechanical surface treatment in one clamping
Schwalm, J.; Liu, Y.; Söllner, Y.; Gerstenmayer, M.; Zanger, F.; Schulze, V.
2020. wt Werkstattstechnik online, 110 (11-12), 743–747. doi:10.37544/1436-4980-2020-11-12-7

Surface conditioning in machining processes – Glossary of the DFG priority programme 2086
Schulze, V.; Zanger, F.; Stampfer, B.; Seewig, J.; Uebel, J.; Zabel, A.; Wolter, B.; Böttger, D.
2020. Technisches Messen, 87 (11), 661–673. doi:10.1515/teme-2020-0044

Evaluation of the acoustic emission caused by the chip segmentation frequency during machining of titanium alloy = Evaluierung der durch die Segmentspanbildungsfrequenz bei der Zerspanung von Titanlegierungen verursachten akustischen Emissionen
Schwär, D.; González, G.; Segebade, E.; Zanger, F.; Heizmann, M.
2020. Technisches Messen. doi:10.1515/teme-2020-0056

Analyse von 3D-CT-Aufnahmen von Spänen zur Extrahierung der Segmentspanbildungsfrequenz
Schwär, D.; Kunz, A.; Dehen, S.; Zanger, F.; Puente León, F.
2020. Technisches Messen, 87 (s1), s22–s27. doi:10.1515/teme-2020-0039

Machining of Hybrid (Conventionally and Additively) built 316L, IN718 and Ti-6Al-4V Specimen*- Zerspanung hybrid (konventionell und additiv) aufgebauter Proben aus 316L, IN718 und Ti-6Al-4V
Neuenfeldt, M.; Zanger, F.; Schulze, V.
2020. HTM Journal of Heat Treatment and Materials, 2020 (3), 192–203. doi:10.3139/105.110411

Thermal insulation and laser-based preheating method for processing a ledeburitic tool steel in LPBF
Graf, G.; Leoni, M.; Müller, T.; Fischer-Bühner, J.; Frey, M.; Beckers, D.; Donisi, S.; Zanger, F.; Schulze, V.
2020. Holistic innovation in Additive Manufacturing

Effect of tool coatings on surface grain refinement in orthogonal cutting of AISI 4140 steel
González, G.; Plogmeyer, M.; Zanger, F.; Biehl, S.; Bräuer, G.; Schulze, V.
2020. 5th CIRP Conference on Surface Integrity (CSI 2020), 1st E-Conference, 1 - 5 June 2020. Ed.: Pedro J. Arrazola, 176–180, Elsevier. doi:10.1016/j.procir.2020.02.113

Experimental identification of a surface integrity model for turning of AISI4140
Stampfer, B.; Böttger, D.; Gauder, D.; Zanger, F.; Häfner, B.; Straß, B.; Wolter, B.; Lanza, G.; Schulze, V.
2020. 5th CIRP Conference on Surface Integrity (CSI 2020), 1st E-Conference, 1 - 5 June 2020. Ed.: Pedro J. Arrazola, 83–88, Elsevier. doi:10.1016/j.procir.2020.02.067

Complementary Machining: Effect of tool types on tool wear and surface integrity of AISI 4140
Schwalm, J.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2020. 5th CIRP Conference on Surface Integrity (CSI 2020), 1st E-Conference, 1 - 5 June 2020. Ed.: Pedro J. Arrazola, 89–94, Elsevier. doi:10.1016/j.procir.2020.02.035

Milling parameter and tool wear dependent surface quality in micro-milling of brass
Dehen, S.; Segebade, E.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2020. 5th CIRP Conference on Surface Integrity (CSI 2020), 1st E-Conference, 1 - 5 June 2020. Ed.: Pedro J. Arrazola, 95–100, Elsevier. doi:10.1016/j.procir.2020.02.024

In-Process Analysis of Minimum Quantity Lubrication during Drilling of AISI 4140
Stampfer, B.; Zanger, F.; Schulze, V.
2019. R. Schmitt & G. Schuh (Eds.), Advances in production research : proceedings of the 8th Congress of the German Academic Association for Production Technology (WGP), Aachen, November 19-20, 2018. Eds.: Robert Schmitt, Günther Schuh, 541–550, Springer International Publishing. doi:10.1007/978-3-030-03451-1_53

Optimization of the stream finishing process for mechanical surfacetreatment by numerical and experimental process analysis
Neuenfeldt, P.; Kacaras, A.; Zanger, F.; Schulze, V.
2019. K. wbk Institute of Production Science (Ed.), Symposium Mechanical Surface Treatment 2019 : 8th Workshop Machine Hammer Peening : 22th - 23rd October 2019, Karlsruhe. Hrsg.: Volker Schulze, 138–149, wbk Institut für Produktionstechnik

Gear skiving of external gears with internally geared tools
Klose, J.; Zanger, F.; Schulze, V.
2019. International Conference on Gears 2019. 3rd International Conference on High Performance Plastic Gears 2019. 3rd International Conference on Gear Production 2019 : Garching/Munich, Germany September 18 – 20, 2019. Hrsg.: VDI Wissensforum GmbH, 1579–1590, VDI Verlag

Analysis of process forces and surface topography when manufacturing case-hardened gears by double flanked hard skiving
Zapf, M.; Klose, J.; Zanger, F.; Schulze, V.
2019. International Conference on Gears 2019. 3rd International Conference on High Performance Plastic Gears 2019. 3rd International Conference on Gear Production 2019 : Garching/Munich, Germany September 18 – 20, 2019. Hrsg.: VDI Wissensforum GmbH, 1647–1658, VDI Verlag. doi:10.51202/9783181023556-1647

Adjustment of Lifetime-Increasing Surface Layer States by Complementary Machining = Einstellung lebensdauersteigernder Randschichtzustände durch Komplementärzerspanung
Gerstenmeyer, M.; Hartmann, J.; Zanger, F.; Schulze, V.
2019. HTM Journal of Heat Treatment and Materials, 74 (3), 181–190. doi:10.3139/105.110376

Efficient parameter development strategy of tool steel materials for Laser Additive Manufacturing
Graf, G.; Leoni, M.; Müller, T.; Fischer-Bühner, J.; Beckers, D.; Donisi, S.; Zanger, F.; Schulze, V.
2019. HI-AM 2020 — Holistic Innovation in Additive Manufacturing 2020, 25th - 26th June 2020

Simulative and Experimental Investigation of Gear Skiving with Reduced Axis Crossing Angles
Vargas, B.; Klose, J.; Zanger, F.; Schulze, V.
2019. Forschungsvereinigung Antriebstechnik e.V. (FVA) (Ed.), 7th International Conference on Gear and Drivetrain Production, GETPRO, 19th – 20th March, 2019, Würzburg, 235–244

Continuous-Discontinuous Fiber-Reinforced Polymers
Helfrich, A.; Zanger, F.; Schulze, V.
2019. Continuous–discontinuous fiber-reinforced polymers : an integrated engineering approach. Ed.: Thomas Böhlke, 61–76, Carl Hanser Verlag

Metallurgical and material properties correlations between machined and severely plastic deformed aluminium alloy
Imbrogno, S.; Umbrello, D.; Schulze, V.; Zanger, F.; Segebade, E.
2019. International journal of material forming. doi:10.1007/s12289-019-01515-1

FEM-based comparison of models to predict dynamic recrystallization during orthogonal cutting of AISI 4140
González, G.; Segebade, E.; Zanger, F.; Schulze, V.
2019. Procedia CIRP, 82, 154–159. doi:10.1016/j.procir.2019.04.061

Numerical modelling of cutting forces in gear skiving
Vargas, B.; Zapf, M.; Klose, J.; Zanger, F.; Schulze, V.
2019. Procedia CIRP, 82, 455–460. doi:10.1016/j.procir.2019.04.039

Influence of anisotropy of additively manufactured AlSi10Mg parts on chip formation during orthogonal cutting
Segebade, E.; Gerstenmeyer, M.; Dietrich, S.; Zanger, F.; Schulze, V.
2019. Procedia CIRP, 82, 113–118. doi:10.1016/j.procir.2019.04.043

Thermomechanically coupled numerical simulation of cryogenic orthogonal cutting
Stampfer, B.; Golda, P.; Zanger, F.; Schießl, R.; Maas, U.; Schulze, V.
2019. Procedia CIRP, 82, 438–443. doi:10.1016/j.procir.2019.04.036

Acoustic emission-based characterization of focal position during ultra-short pulse laser ablation
Kacaras, A.; Bächle, M.; Schwabe, M.; Zanger, F.; Puente León, F.; Schulze, V.
2019. Procedia CIRP, 81, 270–275. doi:10.1016/j.procir.2019.03.047

Optimization of the stream finishing process for mechanical surface treatment by numerical and experimental process analysis
Zanger, F.; Kacaras, A.; Neuenfeldt, P.; Schulze, V.
2019. CIRP annals, manufacturing technology, 68 (1), 373–376. doi:10.1016/j.cirp.2019.04.086

Surface Layer States after Manufacturing Processes - Generation and Evaluation
Segebade, E.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2018. Efficiency, Flexibility, Integration : Wiener Produktionstechnik Kongress 2018. Hrsg.: F. Bleicher, 113–118, New Academic Press

Limits of ceramics in the 3D-MID with additively produced aluminum substrate
Gotze, E.; Postler, K.; Buschulte, S.; Zanger, F.; Schulze, V.
2018. 13th International Congress Molded Interconnect Devices (MID), Würzburg, Germany, 25-26 September 2018, 15–20, Institute of Electrical and Electronics Engineers (IEEE). doi:10.1109/ICMID.2018.8527061

Influence of rotational speed on surface states after stream finishing
Kacaras, A.; Gibmeier, J.; Zanger, F.; Schulze, V.
2018. (P. CIRP, Ed.) 4th CIRP Conference on Surface Integrity Hrsg.: CIRP, Procedia, 71, 221–226. doi:10.1016/j.procir.2018.05.067

Prozesskettensimulation: Additive Fertigung und spanende Nachbearbeitung
Gerstenmeyer, M.; Segebade, E.; Fedder, G.; Zanger, F.; Schulze, V.
2018. 19. RoundTable Simulating Manufacturing : Tagungsband : 16.-17. Mai 2018, Congresszentrum Marburg / Simufact. Hrsg.: H. Schafstall, 32–45, Simufact Engineering

Adjustement of cryogenic cooling in titanium machining by controlling the nitrogen flow
Stampfer, B.; Golda, P.; Zanger, F.; Schießl, R.; Maas, U.; Schulze, V.
2018. 68th CIRP General Assembly, International Academy for Production Engineering (2018), Tokyo, Japan, August 19–25, 2018

Surface texturing of TiAl6V4 using cutting tools in reverse
Segebade, E.; Kümmel, D.; Zanger, F.; Schneider, J.; Schulze, V.
2018. Procedia manufacturing, 18, 97–103. doi:10.1016/j.promfg.2018.11.013

Influence of cutting edge asymmetry on grain refinement of Ti6Al4V
Segebade, E.; Kümmel, D.; Zanger, F.; Schneider, J.; Schulze, V.
2018. Procedia CIRP, 71, 232–237. doi:10.1016/j.procir.2018.05.065

Influence of Complementary Machining on fatigue strength of AISI 4140
Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2018. CIRP annals, manufacturing technology, 67 (1), 583–586. doi:10.1016/j.cirp.2018.04.103

FEM simulation and acoustic emission based characterization of chip segmentation frequency in machining of Ti-6Al-4V
Zanger, F.; Kacaras, A.; Bächle, M.; Schwabe, M.; Puente León, F.; Schulze, V.
2018. 51st CIRP Conference on Manufacturing Systems, CIRP CMS 2018; Stockholm Waterfront Congress CentreStockholm; Sweden; 16 May 2018 through 18 May 2018. Ed.: T. Kjellberg, 1421–1426, Elsevier. doi:10.1016/j.procir.2018.03.196

Orthogonal cutting of laser beam melted parts
Götze, E.; Zanger, F.; Schulze, V.
2018. Proceedings of the 21st International ESAFORM Conference on Material Forming : ESAFORM 2018 : Palermo, Italy, 23-25 April 2018. Ed.: L. Fratini, Art.Nr. 070023. doi:10.1063/1.5034919

Dynamische Parameteranpassung bei der Mikrozerspanung von 20MnCr5
Gabsch, A.; Klotz, S.; Zanger, F.; Schulze, V.
2017. F. Vollertsen (Ed.), 8. Kolloquium Mikroproduktion : Fachbeiträge, Bremen, 27.-28. November 2017 / Hrsg.: F. Vollertsen, 149–154, Verlag BIAS

Mechanical surface modification using cutting inserts
Segebade, E.; Klose, J.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2017. I. S. C. for Shot Peening (Ed.), ICSP13 : 13th International Conference on Shot Peening : 18-21 September 2017, Montréal, Canada / organizing institution: Polytechnique Montréal: Proceedings, 219–224, [Verlag nicht ermittelbar]

Simulative Betrachtung von Prozessketten in der Fertigung
Segebade, E.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2017. massivUmformung, 2017, 56–59

Comparison of Modeling Methods to Determine Cutting Tool Profile for Conventional and Synchronized Whirling
Zanger, F.; Sellmeier, V.; Klose, J.; Bartkowiak, M.; Schulze, V.
2017. Procedia CIRP, 58, 222–227. doi:10.1016/j.procir.2017.03.216

Asymmetrische Schneidkantenmikrogeometrien - Bedeutung, Charakterisierung, potenzielle Anwendungen und Herausforderungen
Segebade, E.; Zanger, F.; Schulze, V.
2017. Spanende Fertigung. Hrsg.: Dirk Biermann, 79–86, Vulkan-Verlag

Simulative Investigations on Different Friction Coefficient Models
Zanger, F.; Bollig, P.; Schulze, V.
2017. (Elsevier, Ed.) Procedia CIRP, 58, 140–145. doi:10.1016/j.procir.2017.03.203

Optimierung der Aktivlotzusammensetzung für Al2O3 und Herstellung von innenliegenden Leiterbahnen
Götze, E.; Heinzel, Y.; Matuschka, B.; Zanger, F.; Schulze, V.; Rohde, M.; Krügelstein, A.; Franke, J.
2017. F. Vollertsen (Ed.), 8. Kolloquium Mikroproduktion : Fachbeiträge, Bremen, 27.-28. November 2017 / Hrsg.: F. Vollertsen, 129–134, Verlag BIAS

Finish machining of laser beam melted parts
Götze, E.; Zanger, F.; Schulze, V.
2017. Proceedings of the Special Interest Group Meeting on Dimensional Accuracy and Surface Finish in Additive Manufacturing : October 10-11, 2017, Leuven, BE. Ed.: W. Dewulf, 99–103, European Society for Precision Engineering and Nanotechnology (euspen)

Randschichtzustände nach Fertigungsprozessen ? Erzeugung und Bewertung
Schulze, V.; Zanger, F.; Bollig, P.; Segebade, E.; Gerstenmeyer, M.; Klotz, S.
2017. Moderne Zerspanungstechnologie : neue Entwicklungen und Trends aus Forschung und Praxis : Jahrbuch zum 3. Innovation Forum Zerspanungstechnolgie, 2019. Hrsg.: Bahman Azarhoushang, Hochschule Furtwangen

Zerspanungssimulation mit Simufact Forming
Segebade, E.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2017. M. Wohlmuth & H. Schafstall (Eds.), 18. RoundTable Simulating Manufacturing : Tagungsband : 30. Mai-1. Juni 2017, Congresszentrum Marburg. Hrsg.: Michael Wohlmuth, Hendrik Schafstall, 116–127, Simufact Engineering GmbH

Simulation der mechanischen Oberflächenbehandlung mit Simufact Forming
Gerstenmeyer, M.; Segebade, E.; Zanger, F.; Schulze, V.
2017. M. Wohlmuth (Ed.), 18. RoundTable Simulating Manufacturing : Tagungsband : 30. Mai-1. Juni 2017, Marburg. Hrsg.: Hendrik Schafstall, 180–189, Simufact Engineering GmbH

Signifikant Leistungsfähiger - synchroner Drehwirbel-Prozess
Klotz, S.; Zanger, F.; Sellmeier, V.; Schulze, V.
2017. Werkstatt und Betrieb, 2016, 62–65

Microstructural and hardness changes in aluminum alloy Al-7075 : Correlating machining and equal channel angular pressing
Imbrogno, S.; Umbrello, D.; Segebade, E.; Fellmeth, A.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2017. Proceedings of the 20th International ESAFORM Conference on Material Forming, ESAFORM 2017, Ireland, Dublin, 26th - 28th April 2017, American Institute of Physics (AIP). doi:10.1063/1.5008112

Influence of the Cutting Edge Microgeometry on the Surface Integrity during Mechanical Surface Modification by Complementary Machining
Gerstenmeyer, M.; Ort, B.-L.; Zanger, F.; Schulze, V.
2017. Procedia CIRP, 58, 55–60. doi:10.1016/j.procir.2017.03.185

Cutting Simulations Using a Commercially Available 2D/3D FEM Software for Forming
Segebade, E.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2017. Procedia CIRP, 73–78. doi:10.1016/j.procir.2017.03.195

Kinematic Hardening of AISI 5120 during Machining Operations
Fellmeth, A.; Zanger, F.; Schulze, V.
2017. Procedia CIRP, 58, 104–109. doi:10.1016/j.procir.2017.03.201

Machinability of Continuous-Discontinuous Long Fiber Reinforced Polymer Structures
Helfrich, A.; Klotz, S.; Zanger, F.; Schulze, V.
2017. Procedia CIRP, 66, 193–198. doi:10.1016/j.procir.2017.03.366

Experimental Investigation of Clamping Systems and the Resulting Change of Cutting Conditions while Drilling Carbon Fiber Reinforced Plastics
Klotz, S.; Lepold, A.; Zanger, F.; Schulze, V.
2017. Procedia CIRP, 62, 15–20. doi:10.1016/j.procir.2016.06.089

Identification of an optimal cutting edge microgeometry for Complementary Machining
Zanger, F.; Gerstenmeyer, M.; Weule, H.
2017. CIRP annals, manufacturing technology, 66 (1), 81–84. doi:10.1016/j.cirp.2017.04.026

Influence of a high speed broaching and case-hardening process on the resulting component geometry
Bejnoud, F.; Zanger, F.; Schulze, V.
2016. 13th International Conference on High Speed Machining : Progress in High Speed Machining Technology, October 4-5, 2016, Metz, France., 6

Surface Engineering :Optimierte Oberflächen durch Zerspanungsprozesse
Schulze, V.; Bollig, P.; Gerstenmeyer, M.; Segebade, E.; Zanger, F.
2016. mav Innovationsforum 2016, 1, 6

Simulation based reduction of the impact load occurring in the moment of cutting edge entrance in order to prolong tool-life
Matuschka, B.; Boev, N.; Zanger, F.; Schulze, V.
2016. WGP Congress 2016 : Selected, peer reviewed papers from the 2016 WGP Congress, September 5-6, 2016, Hamburg, Germany. Ed.: J. P. Wulfsberg, 173–180, Trans Tech Publications. doi:10.4028/www.scientific.net/AMR.1140.173

Analyse der MMS-Zerspanung zur Aerosolbeurteilung
Bollig, P.; Wengle, D.; Schulze, V.; Zanger, F.
2016. Maschinenmarkt, 122, 32–35

Effects of Different Levels of Abstraction Simulating Heat Sources in FEM Considering Drilling
Bollig, P.; Köhler, D.; Zanger, F.; Schulze, V.
2016. Procedia CIRP, 46, 115–118. doi:10.1016/j.procir.2016.03.186

The Influence of Tool Holder Technologies on Milling Performance
Fleischer, J.; Schulze, V.; Klaiber, M.; Bauer, J.; Zanger, F.; Boev, N.; Leberle, U.; Spohrer, A.; Rothaupt, B.
2016. Procedia CIRP, 46, 226–229. doi:10.1016/j.procir.2016.03.183

Complementary Machining – Machining Strategy for Surface Modification
Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2016. Procedia CIRP, 45, 247–250. doi:10.1016/j.procir.2016.02.048

Influence of Different Asymmetrical Cutting Edge Microgeometries on Surface Integrity
Segebade, E.; Zanger, F.; Schulze, V.
2016. Procedia CIRP, 45, 11–14. doi:10.1016/j.procir.2016.02.070

Increased Surface Integrity in Porous Tungsten from Cryogenic Machining with Cermet Cutting Tool
Schoop, J.; Ambrosy, F.; Zanger, F.; Schulze, V.; Jawahir, I. S.; Balk, T. J.
2016. Materials and manufacturing processes, 31 (7), 823–831. doi:10.1080/10426914.2015.1048467

Cryogenic machining of porous tungsten for enhanced surface integrity
Schoop, J.; Ambrosy, F.; Zanger, F.; Schulze, V.; Balk, T. J.; Jawahir, I. S.
2016. Journal of materials processing technology, 229, 614–621. doi:10.1016/j.jmatprotec.2015.10.002

Novel Approach for 3D Simulation of a Cutting Process with Adaptive Remeshing Technique
Zanger, F.; Boev, N.; Schulze, V.
2015. (V. Schulze, Ed.) Procedia CIRP, 31, 88–93. doi:10.1016/j.procir.2015.03.022

Influence of Kinematic Hardening during Machining of ARMCO Iron
Zanger, F.; Fellmeth, A.; Gerstenmeyer, M.; Schulze, V.
2015. (V. Schulze, Ed.) 15th CIRP Conference on Modelling of Machining Operations (15th CMMO) Hrsg.: Schulze, Volker, 31, 106–111. doi:10.1016/j.procir.2015.03.102

Component Distortion due to a Broaching Process
Bejnoud, F.; Zanger, F.; Schulze, V.
2015. Progress in Production Engineering. Hrsg.: Jens P. Wulfsberg, Benny Röhlig and Tobias Montag, 239–246. doi:10.4028/www.scientific.net/AMM.794.239

FEM-simulation of machining induced nanocrystalline surface layers in steel surfaces prepared for tribological applications
Ambrosy, F.; Zanger, F.; Schulze, V.
2015. CIRP annals, manufacturing technology, 64 (1), 69–72. doi:10.1016/j.cirp.2015.04.063

Influence of clamping systems during milling of carbon fiber reinforced composites
Klotz, S.; Zanger, F.; Schulze, V.
2014. New production technologies in aerospace industry : Machining Innovations Conference ; proceedings ; November 19th and 20th, 2014 in Hannover. Hrsg.: B. Denkena, 248–256, TEWISS - Technik und Wissen

Material Behaviour of Armco-Iron and AISI 4140 at High Speed Deformation during Machining
Zanger, F.; Gerstenmeyer, M.
2014. WGP Congress 2014 : progress in production engineering ; selected, peer reviewed papers from the 2014 WGP Congress, September 9 - 10, 2014, Erlangen, Germany. Ed.: M. Merklein, 161–166, Trans Tech Publications. doi:10.4028/www.scientific.net/AMR.1018.161

Spanntechnikvergleich bei der Hochleistungszerspanung
Fleischer, J.; Schulze, V.; Zanger, F.; Leberle, U.; Boev, N.; Spohrer, A.
2014. VDI-Z, 156, 42–44

Surface Quality after Broaching with Variable Cutting Thickness
Zanger, F.; Boev, N.; Schulze, V.
2014. Procedia CIRP, 13, 114–119. doi:10.1016/j.procir.2014.04.020

Aktive Kompensation des Schneidkantenversatzes
Hoppen, P.; Zanger, F.; Schulze, V.
2014. Mikroproduktion, 2014, 58–62

Influence of Clamping Systems During Drilling Carbon Fiber Reinforced Plastics
Klotz, S.; Gerstenmeyer, M.; Zanger, F.; Schulze, V.
2014. Procedia CIRP, 13, 208–213. doi:10.1016/j.procir.2014.04.036

An Experimental Study of Cryogenic Machining on Nanocrystalline Surface Layer Generation
Ambrosy, F.; Zanger, F.; Schulze, V.; Jawahir, I.-S.
2014. Procedia CIRP, 13, 169–174. doi:10.1016/j.procir.2014.04.029

FE-simulation of machining induced phase transformations considering friction as a function of temperature and sliding speed and detailed modeling of the heat transport
Schulze, V.; Zanger, F.; Boev, N.; Michna, J.; Maas, U.; Faltin, C.; Schneider, J.; Bollig, P.
2014. Advanced Engineering Materials, 16 (2), 137–141. doi:10.1002/adem.201300103

Compensating the cutting edge displacement during micro milling - a mechatronic approach
Schulze, V.; Zanger, F.; Deuchert, M.; Hoppen, P.
2013. S. Azcárate & S. Dimov (Eds.), International Conference on Multi-Material Micro Manufacture Hrsg.: Azcárate, Sabino; Dimov, Stefan, 225–228. doi:10.3850/978-981-07-7247-5-418

Influence of cutting parameters, tool coatings and friction on the process heat in cutting processes and phase transformations in workpiece surface layers∗
Schulze, V.; Michna, J.; Zanger, F.; Faltin, C.; Maas, U.; Schneider, J.
2013. HTM - journal of heat treatment and materials, 68 (1), 22–31. doi:10.3139/105.110177

How to teach design for manufacturability at micro scale tasks
Schulze, V.; Zanger, F.; Hoppen, P.
2013. Design education - growing our future : proceedings of the 15th International Conference on Engineering and Product Design Education, Dublin, Dublin Institute of Technology, Bolton Street, Dublin, Ireland, 5th-6th September 2013. Ed.: E. Bohemia, 58–63, The Design Society

Quantitative microstructural analysis of nanocrystalline surface layer induced by a modified cutting process
Schulze, V.; Zanger, F.; Ambrosy, F.
2013. Progress in Production Engineering, WGP Kongress 2013, July 23-24, Erlangen, 109–115, Trans Tech Publications. doi:10.4028/www.scientific.net/AMR.769.109

Untersuchungen zum Einspannen von FVK
Gerstenmeyer, M.; Klotz, S.; Zanger, F.; Schulze, V.
2013. Maschinenmarkt, 2013, 14–17

Simulation of Distortion due to Machining of Thin-walled Components
Schulze, V.; Arrazola, P.; Zanger, F.; Osterried, J.
2013. Procedia CIRP, 8, 45–50. doi:10.1016/j.procir.2013.06.063

Numerical Investigations on Changes of the Main Shear Plane while Broaching
Schulze, V.; Zanger, F.; Boev, N.
2013. Procedia CIRP, 8, 246–251. doi:10.1016/j.procir.2013.06.097

3D-FE-Modelling of the Drilling Process - Prediction of Phase Transformations at the Surface Layer
Schulze, V.; Zanger, F.; Michna, J.; Lang, F.
2013. Procedia CIRP, 8, 33–38. doi:10.1016/j.procir.2013.06.061

Investigations on Mechanisms of Tool Wear in Machining of Ti-6Al-4V using FEM Simulation
Zanger, F.; Schulze, V.
2013. Procedia CIRP, 8, 157–162. doi:10.1016/j.procir.2013.06.082

Simulation Approach for the Prediction of Surface Deviations Causedby Process-Machine-Interaction during Broaching
Schulze, V.; Zanger, F.; Krauße, M.; Boev, N.
2013. Procedia CIRP, 8, 251–256. doi:10.1016/j.procir.2013.06.098

Verschleißbedingte Parameteranpassung bei der Bohrungsherstellung in faserverstärkten Kunststoffen
Schulze, V.; Zanger, F.; Klotz, S.
2013. 19. Symposium Verbundwerkstoffe und Werkstoffverbunde, 03.07.2013 - 05.07.2013, Karlsruhe, Deutschland, 961–970

Investigation of the Impact of Orthogonal Cutting Processes on Nanocrystalline Surface Layer Generation
Schulze, V.; Zanger, F.; Ambrosy, F.
2013. Key Engineering Materials, 554-557, 2009–2010. doi:10.4028/www.scientific.net/KEM.554-557.2009

Surface layer states of worn uncoated and TiN-coated WC/Co-cemented carbide cutting tools after dry plain turning of carbon steel
Kümmel, J.; Poser, K.; Zanger, F.; Michna, J.; Schulze, V.
2013. Advances in Tribology, 2, 519686/1–10. doi:10.1155/2013/519686

Inluence of cutting parameters, tool coatings and friction on the process heat in cutting processes and phase transformations in workpiece surface layers
Schulze, V.; Michna, J.; Zanger, F.; Faltin, C.; Maas, U.; Schneider, J.
2013. HTM - Journal of Heat Treatment and Materials, 68 (1), 22–31

Experimentelle Untersuchung von Bauteilschädigung und Werkzeugverschleiß bei der FVK-Bearbeitung
Schulze, V.; Klotz, S.; Zanger, F.
2012. Spanende Fertigung : Prozesse, Innovationen, Werkstoffe ; [40 Jahre ISF]. Hrsg.: D. Biermann, 330–337, Vulkan-Verlag

Numerical investigation of the changing cutting force caused by the effects of process machine interaction while broaching
Schulze, V.; Boev, N.; Zanger, F.
2012. Procedia CIRP, 4, 140–145. doi:10.1016/j.procir.2012.10.025

Untersuchung der Zerspanung von Metall-Matrix-Verbundwerkstoffen (MMC) mittels Finite-Elemente-Simulationen
Schulze, V.; Zanger, F.
2012. Spanende Fertigung : Prozesse, Innovationen, Werkstoffe ; [40 Jahre ISF]. Hrsg.: D. Biermann, 51–58, Vulkan-Verlag

Simulation of metal cutting process with variable cutting thickness during broaching
Schulze, V.; Boev, N.; Zanger, F.
2012. Procedia CIRP, 1 (1), 454–459. doi:10.1016/j.procir.2012.04.078

Development of a microstructured deep rolling tool for generation of nanocrystalline surface layer
Schulze, V.; Hoffmeister, J.; Zanger, F.; Ambrosy, F.; Erz, A.
2012. euspen Topical Meeting: Structured & Freeform Surfaces, 05.12.2012 - 06.12.2012, Teddington, UK, 57–80, Veranstalter European Society for Precision Engineering & Nanotechnology

Spanender Endbearbeitungsprozess zur Modifizierung der Randzonenzustände
Schulze, V.; Ambrosy, F.; Zanger, F.
2012. Konstruktion, (11/12), 14–16

Analysis of surface layer characteristics for sequential cutting operations
Schulze, V.; Osterried, J.; Strauß, T.; Zanger, F.
2012. HTM Journal of heat treatment and materials, 67 (6), 347–356

Segmentspanbildung, Werkzeugverschleiß, Randschichtzustand und Bauteileigenschaften: Numerische Analysen zur Optimierung des Zerspanungsprozesses am Beispiel von Ti-6Al-4V. PhD dissertation
Zanger, F.
2012. Shaker Verlag. doi:10.5445/IR/1000031466

Simulation of multiple chip formation when broaching SAE5120 low alloy steel
Schulze, V.; Osterried, J.; Meier, H.; Zanger, F.
2011. Advanced materials research, 223, 37–45. doi:10.4028/www.scientific.net/AMR.223.37

Modeling the process-induced modifications of the microstructure of work piece surface zones in cutting processes
Schulze, V.; Michna, J.; Zanger, F.; Pabst, R.
2011. Advanced Materials Research, 223, 371–380. doi:10.4028/www.scientific.net/AMR.223.371

Investigation of the machining behavior of metal matrix composites (MMC) using chip formation simulation
Schulze, V.; Zanger, F.; Michna, J.; Ambrosy, F.; Pabst, R.
2011. Advanced Materials Research, 223, 20–209. doi:10.4028/www.scientific.net/AMR.223.20

Development of a simulation model to investigate tool wear in Ti-6Al-4V alloy machining
Schulze, V.; Zanger, F.
2011. Advanced Materials Research, 223, 535–544. doi:10.4028/www.scientific.net/AMR.223.535

Numerical Analysis of the Influence of Johnson-Cook-Material Parameters on the Surface Integrity of Ti-6Al-4 V
Schulze, V.; Zanger, F.
2011. Procedia Engineering, 19, 306–311. doi:10.1016/j.proeng.2011.11.117

Numerische Materialmodellierung und deren Anwendung in der virtuellen Produktion
Zanger, F.; Autenrieth, H.; Hoffmeister, J.; Schulze, V.
2010. Graduiertenkolleg 1483 - Prozessketten in der Fertigung: Wechselwirkung, Modellbildung und Bewertung von Prozesszonen, Begleitband zur 1. jährlichen Klausurtagung 2010. Hrsg.: R. Pabst, 125–129, Shaker Verlag

Neue Simulationsmethode zur Randschichtcharakterisierung unter Berücksichtigung der Mehrfachspanbildung beim Räumen
Osterried, J.; Zanger, F.; Autenrieth, H.; Schulze, V.
2010. Graduiertenkolleg 1483 - Prozessketten in der Fertigung: Wechselwirkung, Modellbildung und Bewertung von Prozesszonen, Begleitband zur 1. jährlichen Klausurtagung 2010. Hrsg.: R. Pabst, 57–61, Shaker Verlag

Modellierung des Wärmeeintrages bei der Trockenbearbeitung von Fahrzeugkomponenten aus Grauguss
Fleischer, J.; Pabst, R.; Zanger, F.
2008. Spanende Fertigung: Prozesse, Innovationen, Werkstoffe. Hrsg.: Klaus Weinert, 530–541, Vulkan-Verlag

Modellierung des Wärmeeintrages bei der Trockenbearbeitung von Fahrzeugkomponenten aus Grauguss
Fleischer, J.; Pabst, R.; Zanger, F.
2008. Begleitband zum Fachgespräch Zerspanen im Modernen Produktionsprozess, Dortmund, 26.-27. Februar 2008, 233–243, ISF