Additive Manufacturing

Motivation and aim:

Advancement of additive manufacturing processes through optimized process strategies, machine technology, factory integration and simulation for the targeted production of functionally integrated and individual components.

 

 

 

 

Materials and Processes

  • Material extrusion
  • Powder Bed Fusion
  • Photopolymerisation
  • Powder, slurry and feedstock development

 

Machine and process technology

  • Material, component and process hybridization
  • Component functionalization
  • Real-time optimized, customized machine and production control

 

Integrative Process Chains

  • Potential validation for series production 
  • End-to-end digitalization of the process chain
  • Process chain and factory concept planning

 

Quality Control

  • Scalable in-process manufacturing metrology
  • Process capability studies
  • Assistance systems

 

 

Contact:

Research projects:

InRePro
Inspection and remanufacturing cell with process-integrated multi-sensor technology for a digital-autonomous manufacturing process
Prof. Dr.-Ing. Gisela Lanza
Dr.-Ing. Frederik Zanger
01.10.2022 -
30.06.2023
AddBite
Development of patient-specific additively manufactured mandibular implants with biotechnology-inspired functional lattice structures
Nico Ulff, M.Sc.
Dr.-Ing. Frederik Zanger
15.08.2022 -
31.07.2025
AddSono
Additive manufacturing of sonotrodes for ultrasound technology and functional integration of cooling channels
M.Sc. Kai Drechsel
01.02.2022 -
31.07.2023
KADDISH
Cooling channels in the additively manufactured grooving tool
Patrick Fischmann, M.Sc.
01.02.2022 -
31.07.2023
ADDSUB - Combination of additive and subtractive laser processes
Combination of additive and subtractive laser processes for the production of components of novel electric drives.
M.Eng. Victor Lubkowitz
01.07.2021 -
31.12.2022
ICM Junior Research Group Advanced Manufacturing
A versatile and universally applicable manufacturing technology for the development of mobility solutions for tomorrow and for production technology itself.
Steffen Kramer, M.Sc.
Dr.-Ing. Frederik Zanger
01.10.2020 -
30.09.2025
ReAddi
Intelligently controlled additive process chain using simulated and experimentally determined component, material and process data
Batschkowski, Marco
Löber, Lukas
01.10.2019 -
30.09.2022
CoPoT Connected Power Tools
Innovation and technology platforms for human-technology interaction: smart, connected devices for everyday life
Marcus Rosen, M.Sc.
Dr.-Ing. Frederik Zanger
Prof. Dr.-Ing. habil. Volker Schulze
01.08.2019 -
31.07.2022
MeSATech
Varied medical products through the combination of subtractive and additive manufacturing technologies
Patrizia Gartner, M.Sc.
Patrick Fischmann, M.Sc.
Dr.-Ing. Frederik Zanger
01.08.2019 -
31.07.2022
Taumelfräsen
Optimiertes Taumelfräsen zur Steigerung der Prozesseffizienz und Bearbeitungsqualität bei der FVK-Bearbeitung
Jannis Langer, M.Sc.
01.06.2019 -
31.05.2021
HiPTSLAM
Design of high-performance tool steel metal powders for Laser Additive Manufacturing
M. SC_Manuela_Neuenfeldt
Dr.-Ing._Frederik_Zanger
01.04.2019 -
30.08.2022