Sebastian Henschel, M.Sc.

  • 76131 Karlsruhe
    Kaiserstraße 12

Sebastian Henschel, M.Sc.

Area of Research:

  • Increasing flexibility in battery cell production
  • Control- and automation technology in distributed systems
  • Mechanical cell disassembly and direct recycling of lithium-ion batteries


  • AgiloBat – Setup of an agile production system for battry cell production
  • InTeAn – Intelligent start-up control for cost-reduced and flexible production of future battery cells
  • DiRecReg - Agile process chain for the direct recycling of lithium-ion batteries and regeneration of active material

Curriculum Vitae:

since 12/2021

Research Associate at the Institute of Production Science (wbk) at Karlsruhe Institute of Technology (KIT)


Study of Industrial Engineering (M.Sc.) at Mannheim University of Applied Sciences


Semester abroad at the Coastal Carolina University (SC, USA)


Study of Business Administration (B.A.) at Bonn-Rhein-Sieg University of Applied Sciences


Material Flow of an Agile Battery Cell Production System Based on Diffusion-Tight Transport Boxes and Driverless Transport Systems
Henschel, S.; Kößler, F.; Fleischer, J.
2024. T. Bauernhansl, A. Verl, M. Liewald & H.-C. Möhring (Eds.), Production at the Leading Edge of Technology : Proceedings of the 13th Congress of the German Academic Association for Production Technology (WGP), Freudenstadt, November 2023. Hrsg.: T. Bauernhansl, 550–558, Springer International Publishing. doi:10.1007/978-3-031-47394-4_53
Cost Modell for Agile Battery Cell Manufacturing
Henschel, S.; Schmidgruber, N.; Schabel, S.; Kößler, F.; Mayer, D.; Fleischer, J.
2024. 2024 1st International Conference on Production Technologies and Systems for E-Mobility (EPTS), Bamberg, 5th-6th June 2024, 1–6, Institute of Electrical and Electronics Engineers (IEEE). doi:10.1109/EPTS61482.2024.10586719
Mechanische Zelldemontage für das direkte Recycling [Mechanical battery cell disassembly for direct end-of-life battery recycling]
Henschel, S.; Dörner, P.-T.; Kößler, F.; Fleischer, J.
2023. wt Werkstattstechnik online, 113 (07-08), 278–281. doi:10.37544/1436-4980-2023-07-08-12
Use Cases for Digital Twins in Battery Cell Manufacturing
Henschel, S.; Otte, S.; Mayer, D.; Fleischer, J.
2023. Production at the Leading Edge of Technologye. Hrsg.: M. Liewald, 833–842, Springer Nature Switzerland. doi:10.1007/978-3-031-18318-8_82
Quality assurance for flexible stack assembly of lithium‐ion cells
Kollenda, A.; Husseini, K.; Henschel, S.; Schmidgruber, N.; Becker-Koch, D.; Braunwarth, W.; Fleischer, J.; Daub, R.
2023. Energy Technology, 11 (5), Art.-Nr.: 2201059. doi:10.1002/ente.202201059
Model‐Based Optimization of Web Tension Control for the Flexible Cell Stack Assembly of Lithium‐Ion Battery Cells
Husseini, K.; Schmidgruber, N.; Henschel, S.; Mayer, D.; Fleischer, J.
2022. Energy Technology, 11 (5), Art.-Nr.: 2200679. doi:10.1002/ente.202200679